Keestrack R5
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Impact Crushers

Keestrack R5

Electric
Diesel

A primary crusher with superior shaping ability, the R5 Impact Crusher fills a variety of roles using just one piece of equipment. The R5’s built in pre-screen’s, post-screens and recirculation conveyor ensures maximum product quality and throughput.

Capacity: up to 350 TPH
Capacity: up to 350 TPH
C.S.S Range: 20-200mm
C.S.S Range: 20-200mm
Post-Screen: 10m2
Post-Screen: 10m2
Weight: 48,350kg
Weight: 48,350kg

Keestrack

 MACHINE BENEFITS

All Keestrack Diesel-Hydraulic mobile machines integrate their signature Load Sensing Pump Technology. Whilst traditional mobile plant use gear pumps and restrictors, Keestrack's Load Sensing Pumps do just as the name says, they sense how much fluid is needed to run the plant to what the operator has configured.

Compared to the aforementioned gear pumps, Load Sensing Pumps save businesses up to 25% on their Diesel Burn, a significant economic and environmental saving, best yet their just as reliable as the traditional gear pump and have reduced wear as hydraulic componentry is not oversupplied.

Load sensing pumps

Keestrack is one of the foremost leaders in Quarry equipment electrification. Their E-Series equipment features an all-electric drive system and an integrated Diesel Generator for off the grid running.

By utilising E-Motors over traditional hydraulic motors and engine direct drives, E-Series machines have higher output power with less energy consumption in addition to a longer operational life span.

The E-Series onboard Diesel Genset provides the necessary power to run the machine off the main grid and delivers a 50% fuel saving compared to the equivalent Diesel-Hydraulic machine, as an all-electric drive system is more efficient resulting in less generated energy being lost.

When set up via 3-phase grid connection E-Series machines reach another level of cost and carbon reduction. Powered directly from the grid the energy cost is 70% less than the equivalent Diesel-Hydraulic machine, and the equipment carbon footprint is further reduced to that of the grid.

E-Series Machines

Keestrack's Wireless Remote offers more than just a convenient way to start and stop the machine, it's a fully-featured platform giving operators full control of the machines and its functions from the comfort and safety of the cab.

The Wireless Remote enables start and stop, tracking,and adjustment of machine-specific parameters like C.S.S on a Jaw and Aprons onan Impactor. It also includes an emergency stop switch, making it an extension of the machine's safety systems.

The Wireless Remote has 2-way communication with the plant, enabling the remote to display the machines current configuration and what the operator is adjusting.

Like your cellphone, the Wireless Remote is USB rechargeable and is securely paired with the machine. Built from a weather-sealed polycarbonate hardshell it also incorporates a rubberised grip for impact protection.

Wireless Remote Control

The Keestrack-er Remote Telematics System is an advanced monitoring system that allows monitoring and remote adjustment of any PLC monitored components.

The PLC is connected to a cellular telematics modem, the unit stores and transmits the data to the Keestrack-er cloud, where the owner or service agent can access the telemetry.

If an area with no signal the telematics unit will upload the stored data once back in range. Keestrack-er offers some distinct advantages for fleet management. Allowing managers to see where the equipment is positioned on the site via a map overlay and how productive the mobile plant has been.

Metrics like fuel usage, engine load, crushing/screening parameters, conveyor parameters are all monitored and recorded, allowing managers to see real-time and historical data.

In addition to tracking a mobile plants productivity, the Keestrack-er Telematics System enables equipment to be remotely diagnosed and adjusted by Equip2, helping solve production issues using data.

Keestrack-er Remote Monitoring

Best in Class shaping

The R5’s shaping ability comes from its rotor design. Featuring a squared shape, offset blow bars and large diameter, the R5’s rotor is designed to spin slower to reduce wear, maintain inertia that reduces energy losses and encourage autogenous crushing further preventing wear and improving throughput.

Keestrack R5
Keestrack R5

Tilting Chassis

Constructed from Domex high grade structural steel, the R5’s chassis does not require support legs and can hydraulically tilted, aiding loading for transport and on-site levelling for optimum feeding and crushing.

Accessible Maintenance

Mesh changes take only half an hour with the hydraulically lowerable screen box with easy access to tensioning, allowing rapid adaptation to changing inputs and output demands. The engine is centrally located atop the machine with easy access to all components. This location also reduces dust build-up in the filters and radiator. Greasing and other service items are located at ground level making regular maintenance easier for operators.

Keestrack R5
Keestrack R5

Active Pre-Screen and Belt

The R5’s vibrating pre-screen stops unwanted fines from entering the crushing chamber, aiding performance and reducing unnecessary wear. The punch plate screen can be changed out to the desired size or covered if fines are required to enter the chamber. However configured the active pre-screen maximises fines removal and stockpiles them beside the R5, keeping throughput and quality up.

Post-Screen Equipped

Equipped with a Single Deck post-screen the R3h can produce a well-calibrated end product that meets even the most demanding specifications like NZTA’s latest M4. The Recirculation system enables the oversize to be re-fed into the Impactor, increasing the potential reduction ratio, or can be set aside as a separate product.

Keestrack R5
Keestrack R5
Current

Products in Stock

We may not have this piece of equipment in stock, but that doesn't mean it's not available. Get in touch for a quote and availability.

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specifications

Download full specs
Weight

49,466kg

Transport Width

3,040mm

Transport Length

17,400mm

Transport Height

3,490mm

Portability
Diesel Engine

Cummins X12 - 316kW

Emissions Control

Tier 3, EU Stage IIIA

Power Unit
Capacity

5m3

Feeding Height

3,692mm

Feeding Width

2,900mm

Feeding Length

3,800mm

Double Deck Pre-Screen

2,200mm x 1,000mm

Vibrating Feed Hopper
Inlet Opening

800mm x 1,050mm

Rotor Width

1,000mm

Rotor Diameter

1,260mm

Rotor Weight

5,100kg

Rotor Speed

443 - 532RPM


Impact Crusher
Deck 1

3,300mm x 1,500mm

Deck 2

3,300mm x 1,500mm

Post-Screen
Width

500mm

Stacking Height

2,875mm

Right (Middle) Conveyor
Width

1,200mm

Stacking Height

3,660mm

Main (Fines) Conveyor

specifications

Download the full spec sheet for this product.

Download document

faqs

How does an Impact Crusher work?

Impact Crushers or HIS crushers work by impacting material at high speed, causing the material to fracture upon impact with the Blow Bar. Material is then forced into the Aprons on the outside of the Crushing chamber which further helps break up material. The Aprons proximity to the Blow Bars determines final product sizing. For an in-depth breakdown see this article.

Can you guarantee the R5’s performance?

In general, this can be hard to do, but we can provide a full Return on Investment summary of the machine including all associated costs to run it, staffing, wear parts, insurance, finance, and then expected production and sales. All this information is pulled from our customer real-life performance of this machine, and then your production goals and material. We also can offer subject to trial, allowing you to see the machine perform and meet our ROI estimate, eliminating the risk of getting a dud.

I’m not sure an Impact Crusher is right for my application?

If you’ve not used an Impact Crushing Plant before the learning curve can be steep, but rewarding. Impactors offer a lot of benefits over traditional plant like Jaw and Cones, such as a single machine to achieve what takes two. For an in-depth explanation of the pros and cons of an impact crusher see this article.

What sort of Support and Parts packages do you offer?

All new Equip2 supplied machines are automatically assigned a discounted parts package and on-site audit programme. We stock wear parts and components at our centrally located Masterton depot and will support your new machine with parts on-demand, invoices are just for parts supplied and forward ordering is not necessary to obtain future stock, we keep it all here. For more in-depth requirements on the different blow bars and parts plans contact us.

the fly wheel

The equip2 process

You'd agree that buying equipment should be easy, and the machine you purchase is fit for purpose. After all, purchasing equipment can be a large capital expenditure and not a decision you take lightly, you need to know that the business you're purchasing from will sell you the right piece of equipment, and support that equipment.

The Equip2 flywheel is our unique approach to equipment procurement and support. Each pillar supports the other and ensures the continued success of businesses using Equip2 as their processing solutions partner.

SERVICE EXCELLENCE

For many purchases you make, whether personal or business, you likely place a high value on the service you receive. And as we all conclude, the bigger the investment, the higher level of service we expect.

If it's anything we focus the most effort on, it's service. We recognise that great service is also great sales, and service is what keeps machines running profitably. We take a lot of pride in having all fields of expertise in-house so we can support businesses whether they're investing in new equipment, day to day operations or trying to improve their overall efficiency and profitability.

KNOW HOW

For many purchases you make, whether personal or business, you likely place a high value on the service you receive. And as we all conclude, the bigger the investment, the higher level of service we expect.

If it's anything we focus the most effort on, it's service. We recognise that great service is also great sales, and service is what keeps machines running profitably. We take a lot of pride in having all fields of expertise in-house so we can support businesses whether they're investing in new equipment, day to day operations or trying to improve their overall efficiency and profitability.

PRODUCT UTILITY

For many purchases you make, whether personal or business, you likely place a high value on the service you receive. And as we all conclude, the bigger the investment, the higher level of service we expect.

If it's anything we focus the most effort on, it's service. We recognise that great service is also great sales, and service is what keeps machines running profitably. We take a lot of pride in having all fields of expertise in-house so we can support businesses whether they're investing in new equipment, day to day operations or trying to improve their overall efficiency and profitability.

PARTS AVAILABLITY

For many purchases you make, whether personal or business, you likely place a high value on the service you receive. And as we all conclude, the bigger the investment, the higher level of service we expect.

If it's anything we focus the most effort on, it's service. We recognise that great service is also great sales, and service is what keeps machines running profitably. We take a lot of pride in having all fields of expertise in-house so we can support businesses whether they're investing in new equipment, day to day operations or trying to improve their overall efficiency and profitability.

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